About DISLAB CARBON
DISLAB CARBON is a specialized manufacturer of high-performance carbon fiber enclosures, carbon fiber shells, and advanced composite components. We serve industrial equipment, aerospace, automotive, medical devices, and OEM clients who require lightweight, rigid, and durable carbon fiber solutions. From prototype development to volume production, our engineering-led approach ensures structural integrity, tight tolerances, and consistent quality.
Our core expertise includes carbon fiber instrument housings, custom carbon fiber cases, lightweight structural panels, automotive composite parts, drone frames, and bespoke carbon fiber components built to engineering drawings, samples, or performance requirements. We also offer complementary fiberglass solutions for applications where cost-effectiveness or dielectric properties are prioritized.
Who We Are
We are composite engineers first. Every project starts with a practical manufacturing assessment — from material selection to mold design and production flow.
Customers partner with DISLAB CARBON when standard metal or plastic enclosures cannot meet weight, stiffness, thermal stability, or EMI requirements. Carbon fiber enclosures and structural shells are our specialty, and we frequently support projects in robotics, medical imaging, portable instrumentation, and high-end industrial automation. Our team works directly with buyers to align technical documents, material specifications, and production timelines.
Since 2007, DISLAB CARBON has built long-term relationships with engineering firms and OEMs across North America, Europe, Asia, and the Middle East. We provide DFM feedback, custom tooling development, sample validation, and full-scale production — all under one roof. For buyers exploring custom carbon fiber enclosures or lightweight composite housings, our team brings practical manufacturing experience to every discussion.
Our mission is straightforward: deliver carbon fiber and advanced composite parts that meet real-world mechanical demands, assembly interfaces, and delivery schedules.
Core Product Focus
Carbon fiber enclosures, carbon fiber shells, lightweight structural housings, custom carbon fiber cases, radomes, drone frames, automotive composite parts, and OEM composite assemblies.
Order Types
Development samples, pilot runs, repeat batch orders, and turnkey OEM/ODM programs.
Customization Basis
Engineering drawings (STEP/IGES), physical samples, functional requirements, mechanical load cases, and environmental specifications.
Delivery Scope
Design-for-manufacturing review → tooling → material layup/curing → CNC trimming → quality inspection → packaging → export logistics.
Factory & Core Capabilities
DISLAB CARBON operates a 12,000+ square meter composite manufacturing hub with dedicated prepreg storage, temperature-controlled layup rooms, autoclaves, and CNC trim cells.
Production Footprint
12,000㎡ facility optimized for carbon fiber prepreg processing, resin transfer molding (RTM), vacuum bagging, and post-cure machining.
Key Equipment
Autoclaves (up to 10 bar), 5-axis CNC trimming centers, precision cutting tables, walk-in curing ovens, and CMM inspection tools.
Annual Output
45,000+ carbon fiber enclosures and structural parts per year, with scalable capacity for high-volume programs and rapid prototyping.
Manufacturing Strengths
All critical processes are performed in-house, enabling full control over quality, lead time, and production flexibility.
- Rapid prototyping & iterative sample development
- Custom tooling design (aluminum, epoxy, or steel molds)
- Prepreg autoclave & out-of-autoclave capabilities
- Secondary bonding, assembly, and surface finishing
Typical Scope of Supply
- Carbon fiber enclosures for industrial & medical electronics
- Lightweight carbon fiber shells for UAVs / robotics
- Custom carbon fiber structural components (tubes, plates, complex shapes)
- High-quality surface finish (gloss, matte, paintable)
- Fiberglass hybrid structures where electrical insulation or cost targets apply
Quality Management System
Quality is built into each production stage, from incoming material certification to final dimensional validation.
All carbon fiber fabrics, prepregs, resins, and core materials are verified with batch certificates. Mechanical and thermal data are documented.
Layup schedule, vacuum integrity, autoclave cure cycle, and ply orientation are checked per controlled process sheets.
Dimensional CMM inspection, surface quality evaluation, visual & NDT (tap testing) where required. 99.8% on-time quality rate.
Application Domains
Carbon fiber enclosures and composite parts deliver unmatched strength-to-weight ratio, dimensional stability, and environmental resistance across demanding sectors.
Carbon Fiber Enclosure Applications
- Industrial robotics & automation housings
- Portable medical device enclosures
- High-precision instrumentation cases
- Drone fuselages and structural frames
- Aerospace support structures
Lightweight design, EMI shielding capability, and long-term mechanical stability.
Complementary FRP Solutions
- Outdoor communication radomes
- Vehicle composite covers & panels
- Corrosion-resistant industrial housings
- Custom fiberglass enclosures for cost-effective projects
When high dielectric strength or lower cost is required, fiberglass remains a practical alternative.
Lead Time & MOQ Guidelines
Lead times vary based on complexity, material, and tooling requirements. Below are typical estimates for project planning.
| Order Category | Estimated Lead Time | Reference MOQ |
|---|---|---|
| Sample / Prototype | 15–25 working days (depends on part size & ply schedule) | No mandatory MOQ for sampling |
| Small Batch (≤300 pcs) | 30–50 working days | Carbon enclosure: 20 pcs / model |
| Volume Production (≥1000 pcs) | 50–65 working days (splittable deliveries) | Custom parts: 100 pcs / model (negotiable) |
| Rush / Expedited | Express prototyping: from 12 days; small batch from 25 days (subject to capacity review) | TBD after project evaluation |
Engineering Support Throughout The Project
Technical collaboration from concept to after-sales. We speak engineering language.
We review drawings and propose optimizations for manufacturability, cost reduction, and structural performance.
In-house mold design and composite process engineering tailored to part geometry.
First-article inspection and performance testing; adjustments based on customer feedback.
Dedicated project engineer, regular production reports, fast response to design revisions.
Installation guidance, repair recommendations, and technical assistance for integration.
Team Behind DISLAB CARBON
Direct communication with decision-makers and lead engineers — no layers of non-technical intermediaries.
David Lu | Managing Director
David handles project strategy, commercial alignment, export coordination, and long-term OEM partnerships. Direct contact for quotations and program kick-off.
Christian Chen | Chief Composites Engineer
Christian leads material selection, mold engineering, process validation, and quality planning for carbon fiber enclosures and advanced composite structures.
What Our Partners Value
“DISLAB CARBON delivered a lightweight carbon fiber housing for our portable diagnostic device that exceeded stiffness requirements. Their engineering feedback improved our design and the serial quality was consistent across batches.”
Medical Equipment Buyer“The custom carbon fiber enclosures fit perfectly with our motion control system. Surface finish was excellent, and lead times matched our product launch schedule. Reliable partner for composite needs.”
Senior Mechanical Engineer“We required tight tolerances on complex carbon fiber parts. DISLAB CARBON’s in-house tooling and autoclave process delivered. Good communication and technical traceability throughout.”
Supply Chain ManagerFrequently Asked Questions
Is DISLAB CARBON a manufacturer or a trading company?
We are a direct manufacturer specializing in carbon fiber and advanced composite fabrication. All key processes — tooling, layup, autoclave, CNC, finishing — are performed in-house.
Do you produce parts from drawings or 3D models?
Yes. We work with STEP/IGES files, PDF drawings, or physical samples to create custom carbon fiber enclosures and structural components.
What is your typical lead time for carbon fiber prototypes?
Prototypes generally require 15–25 working days depending on complexity and material availability. Rush service is available.
What about MOQ for custom carbon fiber parts?
For standard carbon enclosure designs: from 20 pcs. For fully custom development: approx. 100 pcs per model, negotiable for initial cooperation.
Do you support urgent production?
Yes. We evaluate rush requests individually and can accelerate prototype or small-batch production when capacity allows.
What surface finishes are available?
High-gloss clear coat, matte texture, paintable surface, or raw carbon finish — choose based on application requirements.
Start Your Carbon Fiber Project
Send your drawings, 3D files, or technical requirements to DISLAB CARBON. Our engineering team will review your application and propose a realistic production route — from material selection to delivery.